Fusion without melting.
Materials without compromise.

Laser Fusion Technologies enables industrial components to last longer, perform under harsher conditions and reduce lifecycle cost through Laser Assisted Cold Spray — a solid-state process for applying advanced materials without melting, distortion or compromise.

FIG. 01 — LACS DEPOSITION PROCESS
SUBSTRATE
POWDER + CARRIER GAS
LASER ACTIVATION
SUPERSONIC PARTICLE JET
DENSE SOLID-STATE COATING
TRAVERSE →
NO MELTING · NO DISTORTION

Critical industries are being constrained by surface failure

Surface performance is no longer just an engineering issue. It is becoming a cost, uptime, compliance and competitiveness issue.

  • Erosion, corrosion, wear and thermal fatigue shorten component life
  • Emissions regulation is turning surface wear into a compliance issue
  • Higher loads and duty cycles are pushing surfaces beyond traditional design limits
  • Lightweighting and precision requirements reduce tolerance for distortion
  • Downtime, replacement and maintenance costs are rising across critical industries

What Laser Assisted Cold Spray (LACS) enables

Longer component life

Advanced coatings designed to resist wear, erosion and corrosion.

Lower lifecycle cost

Reduced maintenance, replacement and downtime burden.

Performance in harsh environments

Surface protection for components exposed to heat, friction, corrosion and extreme operating conditions.

Reduced thermal distortion

Solid-state deposition avoids the problems associated with melting-based processes.

Retention of material properties

Fine structures, carbides and temperature-sensitive materials can be preserved more effectively.

Reduced helium reliance

Improved performance using nitrogen-based systems may reduce operating cost.

Surface-performance applications across demanding industries

Laser Fusion Technologies’ Laser Assisted Cold Spray platform can support applications wherever surface performance affects component life, cost, uptime, emissions, thermal behaviour or dimensional stability. The four areas below represent current priority application opportunities, while the wider platform has relevance across additional industrial and high-performance environments.

Priority application areas

Current focus areas where surface-performance challenges create clear technical and commercial opportunity.

View all applications →

Marine, Oil & Gas & Chemical

Marine, Oil & Gas & Chemical

Corrosion-driven degradation and lifecycle maintenance cost.

Turbine Blades

Turbine Blades

Surface erosion, thermal fatigue and asset availability.

Brake Disc Coatings

Brake Disc Coatings

Low-wear coating pathways for Euro 7 emissions compliance.

Space Systems

Space Systems

Thermal deformation, micron-scale distortion and precision surface performance.

Broader platform potential

Beyond the priority application areas, Laser Assisted Cold Spray may support a wider range of surface-performance challenges where conventional coating, repair or deposition approaches are constrained by heat, distortion, material compatibility or durability.

Explore further applications →

Defence & aerospace repair

Defence & aerospace repair

Nuclear & fusion energy

Nuclear & fusion energy

Mining & heavy industry

Mining & heavy industry

Tooling & die refurbishment

Tooling & die refurbishment

Technology in brief

Laser Assisted Cold Spray combines high-speed particle deposition with laser-induced thermal activation. This improves bonding and material performance while avoiding the melting, distortion and material degradation associated with thermal deposition processes.

  • High-speed particle depositionPowder particles are accelerated and deposited in solid state.
  • Laser-induced thermal activationA laser activates the deposition zone, improving bonding — without melting.
  • Dense, well-adhered coatingsStronger bonds with minimal thermal impact — microstructure retained.
HOW LASER ASSISTED COLD SPRAY WORKS
01 / 07
FIG. 01 — LACS PROCESS
01

Difficult materials. Dense coatings. Solid-state deposition.

LACS expands the range of materials that can be deposited effectively, including hard, difficult and temperature-sensitive material systems.

  • WC-Co, tungsten, Stellite 6™, titanium, MMC and functional systems
  • >1500 HV hardness · >2.5 mm multilayer builds · >81 MPa adhesion
Periodic table of the elements highlighting metals, metalloids and non-metals — the LACS material range
METALS ARE THE MAJORITY OF THE ELEMENTS — AND THE MAJORITY OF INDUSTRIAL WEAR SURFACES View the materials library

Technical depth. Commercial focus. Industrial ambition.

  • WC-Co, tungsten, Stellite 6™, titanium, MMC and functional systems
  • >1500 HV hardness · >2.5 mm multilayer builds · >81 MPa adhesion
  • Cambridge University developed technology
  • Senior laser-based manufacturing expertise
  • Materials science capability
  • Machine design and application development experience
  • Commercial and RevOps support for market adoption

How to Work with Us

There is no single way in. Choose the starting point that fits where you are — from a first component trial to bringing LACS in-house or co-developing the platform.

START HERE

Prove it on a component

Validate LACS against a real surface-performance problem before any commitment.

  • Application trials
  • Lab & component validation

WE COAT FOR YOU

Production services

Move from trial to repeatable coating delivered as a service.

  • In-house production service
  • On-site production service
  • Customer-operated service

BRING IT IN-HOUSE

Equipment & supply

Adopt LACS within your own operations, supported end to end.

  • Equipment pathways
  • Consumables supply
  • Service & support

PARTNER WITH US

Invest & co-develop

For investors and strategic partners backing the platform’s growth.

  • Investment
  • Strategic partnership
  • Technical co-development

Talk to us about your application or investment interest

Bring a component, an operating environment, a failure mode or an application thesis. We’ll explore whether LACS can change the economics of the problem and what evidence would be needed to move it forward.

APPLICATION TRIALS

PARTNERSHIPS

INVESTMENT

TECHNICAL COLLABORATION