WC-17Co

LACS enables the deposition of WC-Co composite coatings on steel substrates using nitrogen based cold spray. Resulting coatings have hardness in excess of 1500 Hv.

Ground 500 µm coating.

Laser Assisted Cold Spray, LACS.
Coating WC-17Co on steel, shown ground. Tungsten Carbide in Chrome.

Dense, well adhered coating.

Laser Assisted Cold Spray, LACS.
Coating WC-17Co on steel, shown as high density deposit. Tungsten Carbide in Chrome.

Lack of melting prevents dissolution of sub µm carbide particles into the matrix.

The solid state mechanism exploited by LACS also allows other temperature sensitive components such as magnetic materials or solid state lubricants into coatings and bulk deposits.

Tungsten

LACS overcomes the limitations of CS to enable the deposition of Tungsten coatings. By the avoidence of melting, cracking typical of themal deposition processes is also overcome.

Mutlilayer coatings > 2.5 mm have been demonstrated with tensile strength comparable with bulk material.

Laser Assisted Cold Spray, LACS.
Coating Tungsten, W, surface view.

Coating strcuture shows consolidated particles on a similar scale to the powder feedstock.

Laser Assisted Cold Spray, LACS.
Coating Tungsten, W, microstructure.

Cross section of a ~ 1 mm thick tungsten coating on molybdenum substrate. Coating is bonded to substrate without cracks or pores.

Laser Assisted Cold Spray, LACS.
Coating Tungsten, W, cross section.

Tungsten coatings have been applied to tungsten and molybdenum substrates and are being evaluated for use in a range of industires.

Stellite 6™

By not melting LACS deposits materials that retain the grain structure of the source powder.

We deposit bulk coatings.

Laser Assisted Cold Spray, LACS.
Coating Stelllite 6, a hard facing alloy, on to a steel tube.  Shown after grinding.

With identifiable particule structure within the coating.

Laser Assisted Cold Spray, LACS.
Coating Stelllite 6, a hard facing alloy, on to a steel tube.  Close up showing particle structure.

The fine microstructure of the powder particle is retained in the coating.

Laser Assisted Cold Spray, LACS.
Coating Stelllite 6, a hard facing alloy, on to a steel tube.  Close up showing grain structure.

Not got the latest high pressure high temperature cold spray system? This is a 30 bar 500 °C Nitrogen deposit!

Laser Assisted Cold Spray, LACS.
Coating Stelllite 6, a hard facing alloy, on to a steel tube.  Large deposit demonstrating performance even using "low" pressure cold spray system.

Despite having similar hardness, LACS coatings containing sub µm carbides have demonstrated a 50% reduction in friction and reduced wear when compared with laser clad coatings from the same feedstock powder.

Titanium

Titamium is one of the easiest materials to build in bulk using LACS, and is suitable for both repair and component manufacture.

Using a low specification (30 bar 500 °C) CS system

Laser Assisted Cold Spray, LACS.
Coating Titanium, Ti onto a steel tube.  Close up showing particle structure for "low" pressure gas gun.

We deposit bulk coatings

Laser Assisted Cold Spray, LACS.
Coating Titanium, Ti onto a steel tube.  Tube sectioned and machined, showing large deposit.

Showing here Ti on Ti64 substrate with an adhesion strength of >81 MPa while avoiding changes to substrate hardness.

Laser Assisted Cold Spray, LACS.
Coating Titanium, Ti onto a steel tube.  Section showing structure of a high strength coating.

By improving the performance of coatings deposited using nitrogen, LACS reduces the need for helium based cold spray, significnatly cutting operational costs.

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